Product chungchang tlangpui

UV Painting Machine hi UV coating hmanna atana siam a ni a, UV light curing technology hmangin coatings te chu rang takin a vawt thei a ni. Coating result mumal tak a pe a, industry hrang hranga automated painting process atan pawh a tha hle.

Thil pawimawh tak tak

Fixed-Silai Design a ni

Stationary spray gun structure hian complex reciprocating mechanism a ti bo a, mechanical wear a ti tlem a, maintenance a ti awlsam bawk.

Spray Booth System hmanga siam chhuah a ni

Professional filtration system hmanga independent spray area te hian leivut bawlhhlawh a tihziaawm bakah coating consistency a ti tha hle.

360℃Rotating Workpiece System hmanga siam a ni

Spraying laiin rotation chhunzawm zel hian complex-shaped components-ah coating coverage inang tlang a awm thei a ni.

Production inthlak danglamna (flexible Production) a ni

Centralized PLC control leh preset parameters te hian production batch hrang hrang inkara rang taka siamthat theihna a siam a ni.

Technical lam thil chi hrang hrang

Parameter a ni	Standard Specification a ni	Customization Range a ni
Line Dimension hrang hrangte	L42–65 m × W2.4–3.2 m × H2.1–2.6 m	Factory layout ang zela siam a ni
Installed Power a ni	380V / 3 Phase / 50Hz (Approx. 85 kW) a ni a, a man pawh a tlawm hle.	415V / 60Hz a awm thei
Conveyor Speed a ni	0.8–3.5 m/min (Inverter hmanga control theih) a ni.	0.3–6 m/min a inthlak theih
Film Thickness zawng zawng	50–85 μm (Multi-layer UV system) a ni.	40–95 μm a inthlak theih a ni
Paint hman tangkai dan tur	85% aia tam emaw, a tlukpui emaw .	91% thleng a ni.
Thil siam chhuah theihna	1,200–3,800 pcs/hour (High-density spindle layout atanga chhut)	Workpiece size leh line speed a zirin customized a ni

Dilna hrang hrang

Automotive pawn lam & chhung lam parts te

Headlight bezels, radiator grilles, mirror housing, dashboard trim, leh plastic component dangte pawh a awm bawk.

3C Electronics leh Smart hmanrua te a ni

Earbud case, electronic housing, cosmetic device shell, leh premium appliance cover te a awm bawk.

Cosmetic Packaging hmanga siam a ni

Perfume cap, compact case, cosmetic container, leh decorative packaging components te pawh a awm bawk.

Hardware & Sports lam thil chi hrang hrang precision tak tak te

Fishing reel, metal accessories, industrial parts, leh multi-layer coated components te pawh a awm bawk.

Machine Structure & Hnathawh dan tur

System Insiam dan (System Structure) a ni
Conveying & Rotation Unit: Inverter motor hmanga khalh, lei emaw, chunglam emawa chain conveyor. Workpiece te hi spindle jig-ah dahin mechanical gear drive hmangin 360-degree rotation (15 to 45 rpm) chhunzawm zel a ni.

Spray Booth Configuration: Isolated spray booths, automatic spray gun leh filtration system hmanga coating consistency tihchangtlun leh contamination tihziaawmna tur.

Curing Tunnels: Independent drying leh curing zone-ah thermal heating, air circulation, leh coating mamawh hrang hrang atan optional UV LED curing te a awm.

Hnathawh dan tur (operational Workflow) a ni
Loading → Pre-heating & Dehumidification → 1st Dedusting → Primer (Spray + UV/Thermal Cure + Cool) → 2nd Dedusting → 1st Mid-Coat (Spray + UV/Thermal Cure + Cool) → 3rd Dedusting → 2nd Mid-Coat (Spray + UV/Thermal Cure + Cool) → 4th Dedusting → Color Basecoat (Spray + UV/Thermal Cure + Cool) → 5th Dedusting → Clear/UV Topcoat (Spray + UV Curing) → Final Cooling → Enfiah & Unloading → VOC Bawlhhlawh Gas tihfai

Customization hmanga siam a ni

Plant Layout Design a ni
Workshop dimension, production flow, leh utility mamawh dan azirin CAD layout siam danglam.

Process Parameter siamthat dan tur
Spray parameters, curing temperature, leh UV settings te hi substrate hrang hrang ABS, PP, metal, leh material dangte angin configure a ni.

Conveyor & Speed hmanga siam chhuah a ni
Ground emaw overhead conveyor solutions hmangin product shape hrang hrang tan speed leh spindle rotation settings adjustable a awm bawk.

Electrical System siam dan tur
Control system leh electrical component te chu regional voltage standard leh himna mamawh angin a siam danglam thei a ni.

Quality Control a ni

Material Verification: Structural steel frame-a dimension check te, pneumatic line-a pressure test te, ABB leh Siemens electrical component-a functional check te chu assembly hmain neih a ni.

Mechanical lama inthlak danglamna: 1.1.Structural assembly neih laiin conveyor chain tension, drive tolerances, leh spindle rotation speed stability (15 atanga 45 rpm) te enfiah.

Thermal Testing neih dan tur: 1.1.Independent drying tunnel panga zawng zawnga temperature profiling hmanga operational range (50 atanga 75℃Celsius, plastic emaw metal substrate tan adjustable) chhunga thermal uniformity finfiahna.

Pre-Shipment Trial Run hmasa ber chu:PLC controls, inverter sync, leh safety circuit te full system testing neih a ni a, chumi hnuah client paint hmanga trial spray hmanga teardown hmain film thickness leh adhesion enfiah a ni.

FAQ

Q: Manufacturing leh delivery lead time pangngai chu engzat nge ni?

A: Standard production hian layout customization a zirin ni 45 atanga ni 60 chhung a awh a, chu chu international sea freight hmangin a dawt leh a ni.

Q: Engtin nge fixed-gun design hian maintenance cost a tihhniam?

A: Reciprocating servo mechanism lakchhuah hian high-wear parts a ti bo a, mechanical failure rates chu zaa 60 aia tam a tihhniam phah a ni.

Q: Line hi substrate hrang hrang ABS, PP, leh metal te nen a inmil em?

A: Ni e. PLC control hmang hian polymer leh metal hrang hrangte spray parameter, thermal temperature, leh UV settings te chu a taka siamrem theih a ni.

Q: on-site installation leh training support eng nge tel?

A: Field engineer te chu i facility-ah mechanical setup kimchang, electrical debugging, leh operator training nei turin an tir thin.

Q: Khawvel pumah engtin nge replacement parts leh consumables te hi supply a nih?

A: Wear items filter, heating element, leh nozzle te hi direct shipment atan stock a ni a, ni 3 atanga ni 7 chhungin a thleng thei.

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