UV Paint Line hmanga siam a ni

UV Paint Line hmanga siam a ni

Kimchang
UV Paint Line hi plastic, metal, leh composite substrate te tan automated color spraying system a ni a, colour mumal tak, hiding power sang tak, metallic effects dik tak leh UV curing rang tak, high-volume production atan a pe chhuak thin.
Bithliahna
UV Coating Line hmanga siam a ni
 
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Hrilhfiahna
Technical Parameters 1000 a ni.

Product chungchang tlangpui

 

UV Paint Line hi plastic, metal, leh composite substrate te tan automated color spraying system a ni a, colour mumal tak, hiding power sang tak, metallic effects dik tak leh UV curing rang tak, high-volume production atan a pe chhuak thin.

 

UV Paint Line
UV Paint Line

 

Thil pawimawh tak tak & Performance

 

Color Tone Contro a ni
Optimized rotary atomizers leh closed-loop airflow hian floating color leh uneven metallic distribution a tihziaawm a, batch-to-batch uniformity a thlawp a ni.

Low-Temperature rawng Locking
Mild infrared soft leveling leh instant UV curing (60℃hnuai lam) te hian thermal yellowing a veng a, original pigment tones te a humhim bawk.

High-Opacity Coverage a awm
Precision fluid control hian micrometer 18 atanga 30 vel film thickness inang tlang a pe a, hei hian dark emaw complex substrate-a coverage rintlak tak neih theihna turin a pui a ni.

Mass-Production Color dik tak
Project mamawh dan azirin ΔE chhunga color difference performance mumal tak support turin stable production environment atan engineer a ni.

Rapid Color Changeover
Quick-clean fluid circuit leh automated flushing te hi flexible multi-color runs atan color-switching time minute 15 emaw a aia rei lo thlenga tihtlem theih tura siam a ni.

Low-VOC Compatibility a ni
UV formulations sang-solid tan siam a ni a, facility te chu environment emission standard pangngai nena inmil tura puitu a ni.

 

A chiang zawk

 

Process Section ah hian a awm

Parameter Item a ni

Technical lam hawi zawng zawng

Pretreatment neih hmasak a ni

Surface Activation tih a ni

Plasma / Flame treatment, surface tension 42 mN/m aia tam emaw a tlukpui emaw

Dust Control a ni

Faina

ISO Class 8, 23±2℃, 60±5%RH a ni

Key Spraying System (Color Optimized) hmanga tihfai theih a ni.

Rotary Atomizer hmanga siam a ni

30000–70000 rpm, 60–100kV hmanga electrostatic voltage a ni

Color Layer Film a ni

Film Thickness a ni

UV rawng paint: 18–30μm, a tuar theihna ±2μm

Color Quality Index a ni

A rawng hrang hrang

ΔE 1.2 aia tlem emaw, a tlukpui emaw (mass production consistency) .

IR Leveling (Color Special) tih a ni.

Leveling Parameter a ni

50–60℃, 4–9min chhung a hniam lam a ni

UV Curing a ni

Curing Condition a ni

1–10s instant curing, temp 60℃aia tlem emaw, a tlukpui emaw

Tlin tak

Transfer Efficiency a ni

85% aia tam emaw, a tlukpui emaw .

 

UV Paint hmanga siam chhuah chi hrang hrang

 

He system hi specialized ultraviolet-curable coating formulations spectrum hrang hrang enkawl turin a tha tawk vek a ni:

 

UV Metallic Paint hmanga siam a ni:Flash angle sharp, brilliant tak tak leh uniform particle dispersion mottle awm lovin a pe chhuak.

UV Pearl & Mica hmanga siam chhuah te:Depth, multi-angle refraction, leh luxurious visual texture te a tichak bawk.

UV Paints sang-Solid Matte hmanga siam:Consistent, ultra-low gloss level (5-30GU) a pe a, scratch leh mar resistance tha zawk a nei bawk.

A rilru a buai em em a, a rilru a hah em em bawk a.Pigment dum chungah zero substrate telegraphing hmangin hiding power sang tak (18−30μm film thickness) a enkawl.

 

A hmanna leh Industries te

 

Automotive & Pahnih-Wheeler nei:PP grilles, bumper, lamp housing, interior trim panel, leh motorcycle plastic body kit te a awm bawk.

3C Electronics leh Inchhung bungrua:Smartphone shell, charger housing, smart-home appliance control panel, leh remote controller casing te a awm bawk.

Cosmetic & Luxury thil chi hrang hrang:Cosmetic bottle cap sang-end, lipstick tube, leh specialty UV-finished rigid container te a awm bawk.

Industrial Hardware & Craft hmanga thil siam: 1.1.Metal fittings te tak te, decorative ornaments, leh specialized wood-panel UV finishing te pawh a dik hle.

 

OEM / ODM & Custom Solution te pawh a awm bawk

 

Line configuration hi customer workpiece, workshop layout, coating mamawh leh target production capacity a zirin siam a ni.

 

Process Design siam a ni
I thil siam chhuah mamawh dan azirin process flow, workshop layout, capacity calculation leh equipment configuration te kan siam chhuak thin.

Coating siam dan tur ruahmanna siam a ni
Spraying, leveling leh curing parameter te hi UV paint formulation, color, finish, film thickness leh workpiece material a zirin siamrem theih a ni.

Control System inzawmkhawmna
I facility-a central monitoring standard nena inmil PLC leh SCADA automation architecture siam danglam (MES integration ready) a ni.

 

Quality Control dan tur ruahmanna siam a ni

 

Thil hmanrua Assembly: 1.1.Incoming component enfiah leh precision mechanical building te a awm bawk.

System Testing neih dan tur:Electrical, mechanical, leh fluid hnathawh dan kimchang taka finfiah.

Trial Run neih dan tur:Pre-delivery simulated production runs chu mechanical rintlakna atan a ni.

Process Debugging tih dan tur:Atomization, IR leveling, leh UV curing parameters te fine-tuning.

A tawp bera enfiahna:Pre-shipment audit hmanga hmanrua hnathawh dan kimchang enfiah.

 

Thil siam chhuah leh Certification te

 

ISO 9001 Quality Management System hmanga enkawl dan tur ruahmanna siam a ni

ISO 14001 Environment enkawl dan tur ruahmanna siam a ni

ISO 45001 Hnathawh Hriselna & Hriselna Enkawlna System

Ram pum huapa High{0}}Tech Enterprise a ni

3 Ram pum huapa thil siam chhuah Patents

57 Utility Model Patents te chu a hnuaia mi ang hian a ni

7 Software Copyright te chu a hnuaia mi ang hian a ni

Contracting lama thiamna tlangpui

 

FAQ

 

Q: He line hian color difference control theihna chu eng nge ni?

A: Mass production color difference performance chu ΔE 1.2 aia tlem emaw, a tlukpui emaw-ah a vawng reng a, tier-1 automotive standard khauh tak a zawm a ni.

Q: Engtin nge system hian color change chak tak chu a handle?

A: Fluid circuit thianghlim -hrang leh automated flushing system a nei a, color thlak hun chhung chu minute 15 aia tlem emaw, a tlukpui emaw-ah a tihtlem thei.

Q: Production laiin eng thilin nge color shift a tikhawlo?

A: Mild IR soft leveling (55 to 70℃) leh instant UV curing (<=60℃) te a thlunzawm a, high-temperature thermal yellowing a veng thei.

Q: Spray system hian transfer efficiency engzat nge a neih?

A: Electrostatic rotary atomizers hmangin 85% aia tam emaw a tlukpui emaw transfer efficiency a nei a, hei hian raw material bawlhhlawh nasa takin a tihtlem phah a ni.

Q: Standard warranty leh after-sales support chu eng nge ni?

A: Thla 12 chhung full machine warranty, 24/7 online technical support, leh global spare parts delivery te chu hnathawh ni 3 atanga ni 7 chhunga pek theih a ni.

Q: Ram pawnah installation leh training i pe em?

A: Ni e, khawvel hmun hrang hrangah professional engineer te on-site equipment installation, commissioning, leh operator training nei turin kan tir thin.

 

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