Product chungchang tlangpui

Metalizing UV Coating Line hi cosmetic packaging, automotive components, electronics leh decorative plastic parts atana siam a ni. UV basecoat, vacuum metallization leh UV topcoat te a thlunzawm a, uniform, high-gloss metalized surfaces a pe chhuak a, adhesion leh protection chak tak a nei bawk.

Thil pawimawh tak tak

Dual UV Coating Technology hmanga siam a ni
UV basecoat hian metallization atan a hrual a, UV topcoat hian oxidation, fingerprint leh chemicals lakah a veng bawk.

Ultra-Mirror chunglam chu a mawi hle
Precision leveling leh rotary electrostatic atomization hian orange peel leh surface defects a ti tlem a, condition bik hnuaiah Ra<=0.2 μm a thleng thei a ni.

Low-Temperature UV Curing a ni
Controlled UV curing hian heat exposure a ti tlem a, thin-wall plastic parts te deformation, cracking leh stress te a veng thei a ni.

Technical lam thil chi hrang hrang

Module / System hmanga siam a ni	Parameter a ni	Technical lam hawi zawng zawng
Pre-enkawlna System	Surface Activation tih a ni	Plasma enkawlna chakna: 3–5 kWSurface tension: 44 mN/m aia tam emaw, a tlukpui emaw
UV Basecoat System (Key) hmanga siam a ni.	Film Thickness & Flatness te pawh a awm bawk	Thickness: 12–18 μmTolerance: ±2 μmSurface flatness: Ra 0.2 μm aia tlem emaw, a tlukpui emaw
Leveling & UV Curing System hmanga tihdam theih a ni	IR + UV hmanga thil tih dan	IR soft leveling: 55–65℃UV curing hun chhung: 1–8 s
Vacuum Metallization hmanga thil siam chhuah a ni	Surface Quality a ni	Orange peel-free surfaceFlatness: Ra 0.2 μm aia tlem emaw, a tlukpui emaw
UV Topcoat System (Key) hmanga siam a ni.	Protective Layer a ni	Thickness: 20–30 μmTolerance: ±2 μmSurface hardness: 4H aia tam emaw, a tlukpui emaw
Spray System hmanga tihfai a ni	Rotary Atomizer hmanga siam a ni	A chakna: 30,000–70,000 RPMElectrostatic voltage: 60–100 kV a ni
UV Curing System hmanga tihdam theih a ni	Light Source & Temperature atanga lo chhuak	UV-LED / Mercury lampPower density: 80–120 W/cm2Curing temperature: 60℃aia tlem emaw, a tlukpui emaw
Final Performance a ni	Metal Layer Quality tha tak a ni	Anti-oxidation performanceColor stabilityAdhesion rating: Class 0 a ni a, a hlawhtlinna chu a hlawhtlinna a ni

Metalizing Process Flow a ni

Loading → Tifai & Static Elimination → Plasma activation → Leivut paih → UV Primer Spraying → IR Leveling → UV Curing → Vacuum Metallization → UV Top Coating → Final Curing → Inspection → Unloading

Process tin hi adhesion mumal tak, coating uniformity leh stable metalized appearance pe thei tura configure a ni.

System Configuration chungchang

Metalizing UV Coating Line hi a hnuaia system lian ber berte hi a ni.

Loading & Pre-enkawlna System
Loading conveyor, workpiece fixtures, tihfai, ionized air dust paih leh plasma treatment te chu lei chung buatsaih nan a ni.

UV Base Coat System hmanga siam a ni
Automatic UV base-coat spray, IR leveling leh UV curing te a awm bawk. Coating parameters chu workpiece leh coating material a zirin control a ni.

Vacuum hmanga thil siam chhuah (Vacuum Metallization System) a ni
Vacuum chamber, pumping system, evaporation unit, workpiece rotation leh aluminium metallization atana vacuum monitoring system te a awm bawk.

UV Top Coat & Curing System hmanga siam a ni
Automatic UV top-coat spraying hnuah UV curing hmangin metallized layer venhimna leh surface property mamawh pek.

Electrical Control & Air Handling System hmanga thil tih dan tur ruahmanna siam a ni
PLC control cabinet, HMI operation panel, temperature leh humidity control, boruak thianghlim-air filtration, exhaust system leh interlock venhimna te a awm bawk.

Dilna hrang hrang

Cosmetic Packaging hmanga siam a ni
Perfume bottle, lotion cap leh lipstick case te chu high-gloss, chemical-resistant finish nei te a ni.

Automotive Components te pawh a awm bawk
Console trim, dashboard panel leh emblem te chu low-temperature curing leh adhesion chak tak hmanga siam a ni.

Consumer Electronics hmanga thil siam chhuah a ni
Smartphone back, smartwatch housing leh earbud case te chu uniform coating coverage nei a ni.

Customized Solution a ni

Layout ruahmanna siam
Workshop dinhmun a zirin U-shaped, L-shaped emaw linear layouts customized.

Substrate hmanga insiamrem dan
Tooling leh spray parameters te chu ABS, PC, PMMA, TRITAN leh glass te tana siam a ni.

Capacity matching a ni
Conveyor speed leh IR/UV curing chu capacity mamawh leh cycle time atana configured a ni.

Turnkey hmanga inzawmkhawmna
Support-ah hian process matching, installation, commissioning, FAT leh operator training te a tel a ni.

Quality Control a ni

Pre-Enkawlna finfiahna:Primer bonding nghet tak neih theih nan surface tension (meeting>=44 mN/m) leh plasma power stability te inline testing neih a ni.

Coating Uniformity enfiahna: 1.1.Batch tinah film thickness (± 2 um) leh surface flatness (Ra<=0.2 um) te khauh taka enfiah.

Adhesion & Durability Testing te chu a hnuaia mi ang hian a ni.Standardized cross-hatch testing (Class 0 adhesion) chu hardness check ( 4H aia lian emaw a tlukpui emaw) leh chemical resistance verification nen a inzawm a ni.

Factory-a pawm dan tehna (FAT): 1.1.System rintlakna, curing temperature control (<=60℃), leh mechanical safety te finfiah nan production conditions tak tak simulating rigorous pre-shipment operational runs.

FAQ

Q: He coating line nen hian eng substrate material nge inmil?

A: System hi plastic ABS, PC, PMMA, leh TRITAN te tan pawh a tha tawk vek a, glass substrate te tan pawh a tha tawk hle.

Q: Engtin nge line hian thin-wall plastic parts-a deformation a veng?

A: Low-temperature IR leveling leh UV curing controlled below 60℃a hmang a, thermal stress leh warping a veng thei.

Q: Coating thickness leh surface finish quality tlangpui chu engzat nge ni?

A: Basecoat thickness hi 12 atanga 18 um inkar a ni a, topcoat chu 20 atanga 30 um inkar a ni a, mirror finish Ra<=0.2 um a thleng thei.

Q: Kan workshop nena inmil turin hmanrua layout hi kan siam danglam thei ang em?

A: Ni e, layout te hi i cleanroom space nena inmil tura custom-designed a ni a, U-shape, L-shape, emaw linear configuration te a support a ni.

Q: Coating siam zawh tawhte hian eng quality standard nge an tlin?

A: Coatings hian Class 0 adhesion (cross-hatch test) leh surface hardness 4H aia tam emaw, a tlukpui emaw a nei a, chemical leh oxidation resistance chak tak a nei bawk.

Q: -site ah hian eng utilities leh hook{0}}ups nge mamawh?

A: Electrical power, compressed air, exhaust ventilation, leh cleanroom specs te huamin pre-shipment utility layout diagram chipchiar tak kan pe a.

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