Product chungchang tlangpui
UV Coating Line hi high-speed automated coating system a ni a, plastic, metal, glass, ceramics, leh thinga high-gloss, scratch-resistant, leh high{3}}hardness finishing atan precision spraying, IR leveling, leh UV instant curing te inzawmkhawm a ni.
A thatna te
UV Curing chak tak:
UV curing hian second 1–10 chhungin coating hardening a ti zo a, hei hi coating chi, film thickness, UV intensity leh line speed a zirin a ni.
Transfer Efficiency sang tak nei:
Electrostatic rotary atomization hian paint hman dan a ti tha a, a tlangpuiin part shape leh coating parameters atanga thlirin 85%–95% transfer efficiency a nei thei.
Thermal Impact hniam tak chu:
Curing process hian heat exposure a ti tlem a, temperature-sensitive materials PP, ABS, leh PC/ABS te tan pawh a insiamrem thei bawk.
Production lama inthlak danglam theihna:
PLC/HMI control hian recipe management, process monitoring, leh product model hrang hrangte tana rang taka thlak danglam theihna a siam a ni.
Technical lam thil chi hrang hrang
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Process Section ah hian a awm |
Parameter Item a ni |
Technical lam hawi zawng zawng |
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Pretreatment neih hmasak a ni |
Degreasing tih dan tur (Degreasing) tih dan |
Tui-a innghat alkaline spray; 45±5℃a ni a ; 3–5 min chhung a ni |
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Surface Activation tih a ni |
Meialh hmanga enkawlna: 1200–1500℃/ Plasma hmanga enkawlna: 3–5 kW |
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Dust tihbo dan |
Ion electrostatic + boruak hmanga inbualna; 8–12 kV a ni |
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Booth fai & Robotic Spray hmanga tihfai theih a ni |
Climate Control |
23±2℃a ni a ; 60±5% RH a ni a; ISO Class 8 boruak thianghlim; G4 + F8 + H13 filtration a ni |
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Spray Robot a ni |
6-axis industrial robot a ni a; tih leh theihna ±0.02 mm |
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Rotary Atomizer hmanga siam a ni |
30,000–70,000 vel a ni a; 60–100 kV electrostatic atomization hmanga siam a ni |
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Film Thickness a ni |
Primer: 15–20 μm vel a ni a; A chunglam chu 25–40 μm a ni |
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IR Leveling Zone a ni |
Thermal Leveling tih a ni |
60–80℃thlenga siamrem theih ; 3–8 min chhung levelling hun a ni |
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UV Curing a ni |
Eng Hmuhchhuahna |
High-pressure mercury UV lamp: 365 nm / UV-LED: 385 nm emaw 395 nm emaw a ni |
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Curing Speed a ni |
Coating siam dan, film thickness, UV dose, leh process condition a zirin second 1–10 chhung a ni |
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Conveying System a ni |
Conveyor chi hrang hrang |
A chung lam atanga suspension conveyor / Spindle conveyor hmanga siam a ni |
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Environment humhalhna tur a ni |
Paint Mist & VOC hmanga enkawl dan tur |
Tui puan + bag filter; activated carbon adsorption / RTO system hmanga siam a ni |
UV Coating Line siam dan tur
Pretreatment Module hman dan tur: 1.1.
Multi-stage cleaning, dust removal, leh surface activation te hian substrate te chu coating adhesion tha zawk atan a buatsaih thin.
Robotic Spray Booth ah hian a awm a:
ISO Class 8 clean booth ah hian 6-axis robot leh electrostatic rotary atomizers te a awm a, coating thickness nghet tak leh spraying quality pawh repeatable theih a ni.
IR Leveling tih dan tur: 1.1.
Surface finish tihchangtlun nan UV curing hmain controlled flash-off leh coating leveling a pe thin.
UV Curing Chamber ah hian a awm a:
Coating mamawh leh production speed anga thlan mercury UV lamp emaw UV-LED system emaw a hmang thin.
Conveying & Control System hmanga thil tih dan tur:
Overhead emaw spindle conveyor te chu PLC/HMI control nena inzawm a ni a, hei hian production operation nghet tak leh process monitoring a nei thei a ni.
A hman dan leh Coating Solution te
Target Parts te chu
Automotive chhung leh pawn trim
W{0}}wheeler component pahnih-a awm
Electronic hmanrua awmna hmun
Cosmetic packaging hmanga siam a ni
Vacuum-metalized plastic leh glass part hrang hrang te
Materials inmil thei tak tak
ABS a ni
PP a ni
PC/ABS hmanga tih a ni
Thlalak vawt-rolled steel
Aluminium a ni
Darthlalang
Ceramics hmanga siam a ni
Thing solid leh engineered wood panels te a awm bawk
Coating chi hrang hrang
UV-dam theih primers te
Basecoats pigmented a awm bawk
Topcoats chiang tak tak
High-gloss leh matte finish a ni
Vacuum metallization atana venhimna coatings te
UV Coating Line siam a ni
Engineering layout te hi factory floor dimension, production capacity target, leh workpiece geometries bik te nena inmil tura siam a ni. Customization option hrang hrangte chu:
Production line awmsa emaw automated loading/unloading robotics emaw nena inzawmkhawm.
Part shape atanga overhead chain conveyor leh rotation spindle conveyor te thlan dan.
Formulation cure mamawh dan azirin UV-LED wavelength bik emaw high{1}}pressure mercury lamp intensity emaw configure.
Quality Control dan tur ruahmanna siam a ni
Incoming Material enfiahna: 1.1.Core component (robot, atomizers, electrical panel) lei tawhte dimensional leh electrical check khauh tak neih a ni.
Pre-Shipment Factory-a testing (FAT) neih hmasak ber:Mechanical alignment, electrical safety, fluid delivery pressure, leh control logic simulation te chu delivery hmaa pre-assembly testing neih a ni.
Performance Verification: 1. A hlawhtlinna chu a hlawhtlinna a ni.Component testing hmanga coating adhesion (cross-cut test), film thickness uniformity, gloss consistency, leh commissioning chhunga hardness verification te.
Certification & Qualification nei te pawh a awm bawk
Ram pum huapa High{0}}Tech Enterprise::Automotive coating system lama thil thar siam chhuah.
A rilru a hah lutuk chuan a rilru a buai em em a.Quality, environment, leh safety management tehfung te.
Thil hriatna (Intellectual Property): 1.1.Invention patent 3, utility model patent 57, leh coating automation technology atana software copyright 7 a nei bawk.
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