Product chungchang tlangpui

Plastic Painting Production Line hi non-metallic workpiece te tan thermal-curing system hmanraw tangkai tak a ni. Multi-plastic compatibility, anti-deformation gradient curing, leh professional dust removal te a nei a, surface coating solution tha tak, man tlawm zawk-effective tak a pe chhuak a ni.

Technical lam thil chi hrang hrang

Process / System tih dan tur	Parameter Item a ni	Technical lam thil chi hrang hrang
Pretreatment & Activation System hmanga enkawl a ni	Degreasing & Thianghlimna tihfai	Temperature hniam zawka neutral tihfai, 40–55 degree
Pretreatment & Activation System hmanga enkawl a ni	Surface Activation tih a ni	Plasma / Flame treatment, surface tension 42 mN/m aia tam emaw a tlukpui emaw
	Static Elimination a ni	Ion air shower + static elimination bars, voltage 200 V aia tlem emaw a tlukpui emaw
Environment control dan tur ruahmanna siam a ni	Environment lama tehfung (Environmental Standards) te	23 ± 2℃, 60 ± 5% RH, ISO Class 8 thianghlimna hmun a ni
	Filtration Standard a ni	G4 + F8 + H13 three-stage filtration, efficiency 99.97% @ 0.3 μm aia tam emaw, a tlukpui emaw
Electrostatic Spray System hmanga thil tih a ni	Atomizer Parameter hrang hrang te	Speed 30,000–70,000 RPM, voltage 60–100 kV a ni
	Film Thickness a ni	Primer: 15–25 μm vel a ni a; A chunglam chu 20–40 μm a ni a; tolerance ±3 μm a ni
	Transfer Efficiency a ni	82% aia tam emaw, a tlukpui emaw .
Thermal Curing System hmanga tihdam theih a ni	Gradient hmanga tihdamna Temperature	Stage 1: 60–70℃thleng a ni a ; Stage 2: 80–100℃thleng a ni
	Temperature inang tlanga awm	±2℃, boruak lum-a boruak kal dan tur design

Plastic Painting siam dan tur

Kan plastic painting line hian surface preparation, precision spraying, leh controlled curing te chu continuous automated process ah a thlunzawm a ni. Stage tin hi uluk taka control a ni a, chu chuan paint adhesion nghet tak, uniform coating quality, leh surface finish mumal tak a awm theih nan.

Loading → Pre-cleaning → Static Elimination → Surface Activation → Dust Removal → Primer Spraying → Leveling → Topcoat Spraying → Leveling → Gradient Curing → Cooling → Inspection & Rework → Unloading

Thil hmanraw pawimawh ber ber & System

Pretreatment & Activation Unit te chu a hnuaia mi ang hian a ni.High-efficiency neutral cleaning tank leh precision plasma/flame robot te hmangin lei chung chakna khauh taka control theih a ni.

Spray Booth tihfai tur:ISO Class 8 cleanroom ah hian multi-stage air filtration leh automatic electrostatic air shower te a awm a.

High-Precision Spraying System hmanga tihfai dan:Transfer efficiency sang tak neih theih nan rotary bell/air spray gun leh multi-axis painting robots lakluh a ni.

Smart Curing Oven hmanga tihdam theih a ni.Segmented temperature control hmanga temperature hniam-temperature gradient heating leh thermal uniformity khauh tak neih theihna tur.

Conveying & Control System hmanga thil tih dan tur:Overhead chain emaw skid conveyor (speed 4--15m/min) PLC leh central HMI nena paired hmangin full-line automated monitoring atan hman a ni.

Dilna hrang hrang

In lama hmanrua dahna (TV frame, air conditioner panel, refrigerator shell, etc.)

3C Electronics Housings (Laptop shell, smart hardware casing) te a awm a, a man pawh a tlawm hle.

Automotive Interior Plastic Parts (Instrument panel, center console, kawngkhar trim, etc.) te pawh a awm bawk.

Medical Plastic Accessories & Nitin hman tur Plastic bungrua te

Industrial Plastic Enclosures leh non-high-gloss atanga ultra-high-gloss pawn lam trim dangte

Customized Solution a ni

Turnkey Engineering hmanga hnathawh:Tailored, one-stop custom designs chu i workpiece dimension, capacity, paint type, leh factory layout atanga thlirin.

Pre-sale hmaa Consulting:Expert technical guidance, process simulation, layout drawing, leh budget ruahmanna te a awm bawk.

Factory tlawh tur te:Plant tour leh benchmark line inspection te pawh dil theih a ni.

Quality Testing Items & Dan zawm dan tur

Adhesion leh Film Thickness te chu:Layer-te’n target specs an tlin theih nan bonding strength leh precision gauges verify turin cross-cut tape test (ASTM D3359) a hmang (Primer: 15–25 um; Topcoat: 20–40 um, ±3 um).

Surface Energy tihchianna: 1.1.Dyne pen emaw contact angle tools hmangin pre-treated plastic surface-te chuan surface tension>=42 mN/m an neih theih thu a nemnghet.

A chhe thei lo leh a thawh that dan:Workpiece siam zawh tawhte chu salt spray, thermal shock, scratch, leh chemical resistance test hmangin hun rei tak-reliability atan a evaluate thin.

Core Certification te chu: 1.1.ISO 9001/14001/45001 standard hnuaia certificate nei niin invention patent 3, software copyright 7, leh utility model patent 57 hmanga thlawp a ni.

FAQ

Q: He painting line nen hian eng plastic nge inmil?

A: Target plasma/flame activation hmanga PP, ABS, PC, PS, PA, leh plastic blend hrang hranga universal adhesion atan optimized ( 42 mN/m surface tension aia tam emaw a tlukpui emaw).

Q: Engtin nge system hian plastic part te tak te-walled te thermal deformation a veng?

A: Thermal stress leh warping tih tlem nan plastic hrang hrang (ABS, PP, PC) atana siam custom heating curve hmanga low-temperature gradient curing oven (60–100℃, ±2℃uniformity) a hmang a ni.

Q: Spray booth faina level chu engzat nge ni?

A: ISO Class 8 cleanroom environment-ah G4 + F8 + H13 three-stage filtration ( 0.3 μm-a 99.97% efficiency aia tam emaw a tlukpui emaw) leh ion air shower hmangin hna a thawk a ni.

Q: Automatic spraying system hian transfer efficiency engzat nge a neih?

A: Multi-axis painting robot leh high-speed rotary bell emaw air spray gun (30,000–70,000 RPM) hmangin paint transfer efficiency 82% aia tam emaw, a tlukpui emaw a nei thei.

Q: Conveyor system-a production speed tlangpui chu engzat nge ni?

A: Overhead chain emaw skid conveyor emaw hmanga thuam, adjustable speed 4 to 15 m/min-a thawk, PLC leh HMI automation nena inzawm tlat.

Q: Tur{0}}key engineering solutions customized i pe em?

A: Ni e, custom design te hi i workpiece dimension, target capacity, paint type (solvent emaw waterborne emaw), leh factory layout te a zirin fully tailored a ni.

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