Product chungchang tlangpui
Robotic Paint Shop hi 3C electronics atana siam, high-precision automated coating system a ni a, smartphone housing, laptop cover, leh wearable devices ang chi complex components te tan uniform finish, flexible production, leh surface quality tha zawk a pe chhuak thei a ni.
Technical lam thil chi hrang hrang
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Process Department a ni |
Parameter Item a ni |
Technical lam thil chi hrang hrang |
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Pretreatment System hmanga enkawl dan tur |
Surface Activation tih a ni |
3–5 kW plasma treatment, 44 mN/m aia tam emaw, a tlukpui emaw |
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Static & Dust Control te a ni |
Static Elimination & Leivut paih chhuahna |
Residual static 120 V aia tlem emaw, a tlukpui emaw; dust removal efficiency 99.8% aia tam emaw, a tlukpui emaw |
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Spray Booth chu tifai rawh |
Environment Control a ni |
ISO Class 8-ah a awm a; A lum zawng: 23±1℃; Humidity: 60±3% RH a ni |
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Booth Structure siam dan tur |
Pressure Control a ni |
Booth khar kim vek a ni a; -15 atanga -20 Pa pressure control theih a ni |
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Robot hmanga Spray hman dan |
Robot Configuration a awm bawk |
6-axis spray robot a ni a; A tih nawn leh theihna ±0.02 mm |
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Atomization System hmanga siam a ni |
Micro-Atomization hmanga siam a ni |
Spray pressure: 0.25–0.4 MPa a ni |
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Paint Flow Control a ni |
Flow dik tak a ni |
Independent circuit khatah ±3 mL/min a ni |
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Film Thickness Control a ni |
Coating Thickness & Tolerance a awm thei lo |
Primer: 12–18 μmTopcoat: 15–25 μmInline khar-loop control zawng zawng: ±1.5 μm |
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Transfer Efficiency a ni |
Paint hman dan tur |
86% aia lian emaw, a tlukpui emaw. |
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Color Consistency a ni |
Batch Color hrang hrang |
ΔE 0.8 aia tlem emaw, a tlukpui emaw |
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Leveling Area tih a ni |
Leveling Condition hrang hrangte |
A lum zawng: 22–27℃Humidity: 58–65% RHThun: 3–6 min |
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Curing System a ni |
Thermal / UV hmanga tihdam theih a ni |
A lumna: 55–95℃UV: 80–115 W/cm2 a ni |
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Conveying System a ni |
Conveyor & Speed hmanga siam a ni |
Chain/pallet conveyor dik takSpeed: 3–13 m/min |
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Environment System a ni |
Bawlhhlawh tihfai & Noise Control |
Filtration & purification efficiency 99% aia tam emaw a tlukpui emawNoise 75 dB(A) aia tlem emaw a tlukpui emaw |
Customization duhthlan tur a awm
Fixture leh Conveyor Design te chu a hnuaia mi ang hian a ni.Tooling leh pallet jigs te hi geometries bik atan siam theih a ni a, chu chu curved enclosures emaw intricate wearable components emaw te hi a ni.
Station a tihpun theihna: 1.1.Modular layout hmang hian robot station tihzauh theih a ni a, floor space awmsa leh production scale atanga siamrem theih a ni bawk.
Curing Configuration hrang hrang: 1.1.Thermal, UV, hybrid curing module te chu coating chemistry leh substrate heat resistance a zirin thlan theih a ni.
Software inzawmkhawmna:HMI interface leh data management system te chu factory automation network awm tawhte nena inzawm turin siam danglam theih a ni.
A hman dan leh Coating Solution te
Dilna Field hrang hrang
Mobile Devices: Smartphone middle frame leh back cover, tablet leh laptop enclosure te a awm a.
Wearables & Accessories: Smartwatch case, Bluetooth earphone component, power bank housing, leh camera hmanrua te a awm bawk.
Manufacturing Support: OEM leh ODM high{1}}standard appearance production support thei electronic manufacturing factory sang-end tan siam a ni.
Coating nena inmil theihna
Paint Types: Solvent-based coatings, eco-friendly waterborne coatings, leh 3C specialty coatings hrang hrang a support.
Finishes & Effects: Metallic paint, pearlescent paint, matte finish, anti-fingerprint (AFP) coatings, leh high-hardness functional coatings te a awm bawk.
Hnathawh dan & Technology hmasawn tak
Loading → Pre-cleaning & Dehydration → Plasma Activation → Advanced Dust Removal → Static Elimination → 6-Axis Robot Automatic Spraying → Temperature & Humidity Leveling reng reng → Flash-off Zone → Thermal / UV Curing → Air Cooling → A lan dan leh rawng enfiah → Rework → Unloading
Robot Trajectory dik tak-Precision sang tak:Axis robot paruk-(±0.02mm repeatability) te hian complex 3C geometries an khuh a, chung zingah chuan curved edges, side walls, leh micro-holes te pawh a tel a, spraying posture mumal tak an nei bawk.
3C-Micro inhlanchhawn-Atomization:Low-pressure micro-atomization hian orange peel, graininess leh thick edges tih tlem nan siam, coatings te tak te, smooth tak tak tan paint mist inang tlang tak a siam a.
Mass Program dahkhawmna & Fast Changeover:Product parameter za tam tak a dahkhawm a, mixed-model production atan minute 10 aia tlem emaw, a tlukpui emaw chhunga program switching a siam thei.
Ultra-Environment thianghlim control dan:Particle leh pinhole chhiatna tihziaawmna turin cleanroom hmasawn tak tak, multi-stage air filtration, leh static elimination te a hmang.
Low-Temperature Anti-Deformation Design hmanga siam:Pladient thermal heating emaw instant UV curing emaw hmangin thin-walled plastic leh light alloy-a warping, shrinkage, emaw deformation emaw a awm loh nan a hmang thin.
Quality Control a ni
Film Thickness enfiah dan:Automated closed-loop controls hian standard operating condition hnuaiah target tolerances chhungah coating thickness a vawng reng thei a ni.
Color & Batch inmilna: 1.1.Standardized color difference management (ΔE<=0.8) hian production run hrang hrangah visual uniformity vawng reng turin a pui a ni.
Process Parameter enkawl dan tur: 1.1.Environment variable pawimawh-cleanroom faina (ISO Class 8), temperature, humidity, leh static levels-te chu process stability thlawp turin enfiah a ni.
FAQ
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