Product chungchang tlangpui
Automatic Switch Panel Painting Line hi switch panel atana siam, high-precision automated coating system a ni. 5-axis linkage leh matrix guns a nei a, uniform film, high edge coverage, leh flexible mass production atan color change rang tak a pe chhuak thei a ni.
Technical Specifications & Performance Data te chu a hnuaia mi ang hian a ni
Mechanical & Line Parameter hrang hrang a awm bawk
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Thil |
A sawifiahna |
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Panel Size hman theih tur |
86 × 86 × (8–12) mm (Standard) a ni a, a hlawhtlinna chu a hlawhtlinna a ni. 118 × 70 × 10 mm (A duh duh) a ni. |
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Fixture Density a ni |
Fixture khatah 4–6 pieces a awm a; Maximum load 8 kg/fixture aia tlem emaw a tlukpui emaw |
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Line Dimension hrang hrangte |
L 22–30 m × W 2.4–3.2 m × H 2.8–3.5 m |
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Line Speed a ni |
3.0–10 m/min (Stepless frequency thlak danglam) a ni. |
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Total Power a ni |
45–75 kW a ni |
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Repeatability dik tak a ni |
±0.2 mm (Fixture awmna tur dik tak) . |
Spray & Coating System hmanga tihfai theih a ni
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Thil |
A sawifiahna |
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Silai Configuration a awm bawk |
Spray gun fixed 8–12 (Top 4 / Bottom 4), ±15℃a inthlak theih, 1–2 planar reciprocating axes nei |
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Hnathawh tur Micro-Rotation |
0–5 rpm adjustable speed hmangin flat surface-ah centrifugal sagging a awm loh nan |
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Electrostatic Voltage a ni |
45–75 kV optimized a ni a, edge over-deposition tihtlem nan |
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Film Thickness a ni |
Primer: 12–18 μm a ni a; A chunglam chu 15–22 μm a ni a; Clearcoat: 18–25 μm a zau a ni |
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Film Thickness a tuar thei |
±3 μm a ni vek |
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Paint Transfer awlsam tak a ni |
85% aia tam emaw, a tlukpui emaw . |
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Color thlak hun chhung |
Second 12 aia tlem emaw, a tlukpui emaw (Rapid-flush fluid supply system) . |
Environment & Pre-Enkawlna Control
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Thil |
A sawifiahna |
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Plasma / Meialh tihchakna |
3–5 kW chakna a ni a; ABS/PC adhesion tihchangtlun nan surface tension 42 mN/m aia tam emaw, a tlukpui emaw |
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Static Elimination a ni |
Residual static 150V aia tlem emaw, a tlukpui emaw; Dust removal efficiency 99.7% aia tam emaw, a tlukpui emaw |
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Thianghlimna hmun Standard a ni |
ISO Class 8 (23±1℃, 55±5%RH) a ni a, a chhuahna hmun hi a nuam hle. |
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Airflow System a ni |
Panel groove-a leivut bawlhhlawh tihtlem nan top-down laminar airflow |
Curing System a ni
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Thil |
A sawifiahna |
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Curing Technology hmanga tihdam theihna |
Hun tawi-wave infrared + boruak lum convection circulation |
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Curing Temperature a ni |
60–90℃a inthlak theih (Plastic substrate-a temperature hniam-temperature profile) |
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Curing Hun |
Minute 8–15 chhung a vaiin (Oven pangngai aiin approx. 30% velin a rang zawk) |
Automatic Spray System hmanga siam a ni
Five-Axis Automatic Spraying Technology hmanga tihfai theih a ni
Multi-Axis Servo Control a ni
X/Y/Z linear axes leh rotary axes pahnih inzawmkhawm hian spray position, angle leh distance te a siamrem a, panel surface, edges leh grooves-ah uniform coverage a awm thei a ni.
Panel Rotation hmanga inzawmkhawm
0–5 rpm micro-rotation hian coating laiin spray angle a tidanglam a, groove coverage a ti tha a, chutih rualin flat surface-a paint awm zat a ti tlem bawk.
Programmable Spray Parameters te chu a hnuaia mi ang hian a ni
Spray path, speed leh angle te hi panel model hrang hrang tan dah theih a ni a, hei hian rang taka changeover leh stable repeat production a siam thei a ni.
Process Hnathawh dan tur
Loading → Fixture Positioning → Pre-Tifai (Dust/Oil lakchhuah) → Plasma activation → Static Elimination → Multi-Station Spraying (Primer / Topcoat / Clearcoat) → Segmented Leveling → IR / Hot Air Curing → Cooling → Inspection → Unloading
Dilna hrang hrang
3C Electronics hmanga thil tih a ni
Smart switch faceplate, socket panel, router shell, leh headphone charging case te a awm bawk.
Motor chhunga thil awmte
Plastic dashboard trim, switch bezels, leh console components cheimawi te a awm bawk.
In leh Cosmetic Goods te pawh a awm bawk
Premium cosmetic caps, compact casing, leh precision plastic consumer goods te a awm bawk.
Custom Design a ni
I product specification leh production mamawh dan azirin painting line customized kan pe thin.
Product siam dan tur siam dan:Size, shape leh material hrang hranga siam rem a ni.
Spray System hmanga tihfai dan:Gun configuration, spray kalna tur leh coating parameters te chu a duh angin a siam a ni.
Automation hmanga tihchhuah:Fixture, conveyor leh automatic loading/unloading te design awlsam tak a ni.
Thil siam chhuah theihna:Line speed leh process layout chu i target output ang zela design a ni.
Factory awm dan tur: 1.1.Equipment dimension leh layout te chu i workshop space awmsa nena inmil turin i siam danglam thei bawk.
Quality Control & Coating Testing neih a ni bawk
Film Thickness Test dan tur: 1.1.Film performance inang tlang taka awm theih nan coating thickness a enfiah thin.
Color Enfiahna: 1.1.Color consistency a check a, batch hrang hrang color danglamna a control bawk.
Leihnuai enfiahna:Coating inang lo, leivut, sagging leh pinholes ang chi chhiatna a hmuchhuak.
Adhesion Testing neih dan tur:Coating adhesion a verify a, a performance rintlak a nih theih nan.
Process Monitoring neih dan tur:Stable leh repeatable production atan key coating parameters a track thin.
A tawp bera enfiahna:Qualified product te chu unload leh packaging hmain enfiah thin a ni.
Certified Standards a awm bawk: ISO 9001, 14001, leh 45001 zawm, ram pum huapa high-tech credentials leh core patents hmanga thlawp.
FAQ
I production chu smart painting line hmanga power up la, a thawk thei. Honglichan-ah hian custom solution leh a thlawna consultation i dawng thei dawn a ni. Kan sawi dun teh ang!
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