Inhmelhriattirna
Bumper paint line hi high-volume automotive siamna atana engineered, fully integrated surface finishing system a ni a, exceptional coating adhesion, flawless aesthetic finishes, leh environmental compliance khauh tak a pe thei a ni.
Technical lam thil chi hrang hrang
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Parameter a ni |
Specification chungchang chipchiar takin |
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Thil siam chhuah theihna (JPH) 1.1. |
Darkar khatah Hna 30 atanga 90 (Customizable) |
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Hnathawh tur hman tur |
PP, EPDM, leh TPO te hian Automotive Bumpers & Fascia te an siam a ni |
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Robot hmanga inzawmkhawmna |
ABB, FANUC, emaw Yaskawa Multi-Axis Spray Robot te hi a ni |
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Surface Inbuatsaihna |
Meialh hmanga tihfai, CO2 tihfai, & Ionized Air De-dusting |
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Thianghlimna hmun Standard a ni |
Class 10,000 chhungin Spray Booth siamna tur Environment siam a ni |
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Curing Technology hmanga tihdam theihna |
Multi-zone Gas/Electric Convection & IR Curing Oven hmanga siam a ni |
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VOC tihtlem dan tur ruahmanna siam a ni |
Integrated RTO (Regenerative Thermal Oxidizer), 99% aia tam emaw a tlukpui emaw Efficiency |
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Dan zawm leh himna |
CE Certified, ATEX Explosion-Proof, NFPA nena inmil |
Turnkey Process Flow kimchang tak a awm
Kan automated bumper coating line te hi raw plastic injection parts atanga finished, high-gloss components thlenga seamless, continuous integration atana engineer a ni:
Loading & Power leh Free Conveyor te chu a hnuaia mi ang hian a ni.Ergonomic hanging leh facility pumpui kaltlangin index transfer chhunzawm zel a ni.
Pre-treatment & Degreasing tih hmasak ber tur:Multi-stage chemical spray emaw dip wash emaw chu automotive plastic substrate atana tha ber a ni.
Meialh tihfai & De{0}}dusting:High{0}}precision robotic flame activation hmangin surface dyne level tihsan a ni a, chu chu electrostatic wiping leh ion-wind dusting te a ni.
Automated Robotic Spray Booth hmanga siam a ni:Downdraft, temperature-leh-humidity-controlled cleanroom chhunga conductive primer, basecoat leh clearcoat wet-wet hmanga hnawih.
Flash-off & Curing Ovens te chu:Energy-efficient thermal cure zones, temperature profiling dik tak hmanga sagging leh bubbling awm loh nan.
Cooling & Unloading tih te hi a awm lo.Forced cool-down tunnels hmangin parts te chu manual emaw automated off-loading leh immediate assembly atan a him tih enfiah a ni.
A thatna pawimawh tak tak
Transfer Efficiency sang tak nei:Paint hman tlem nan leh overspray bawlhhlawh tihtlem nan bell cup leh rotary atomizers hmanga thuam a ni.
Rapid Color Change System hrang hrang: 1.1.Integrated flush valve leh color-change blocks te hian solvent flush hun tlem ber hmanga color switching chak tak, automated tak a siam thei a ni.
Environment dan khauh taka zawm:Advanced particulate filtration leh high-efficiency RTO system te hian tualchhung EPA leh EU VOC emission regulation te chu awlsam taka zawm a nih theih nan a pui a ni.
Hriselna atana ruahmanna nghet tak takte:ATEX-rated explosion-proof electrical design kimchang, automatic fire suppression system, leh spray zone zawng zawngah LEL (Lower Explosive Limit) monitoring sensor te dah vek.
OEM / Customization theihna te
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Hrilhfiahna |
Hlawkna pawimawh / Technical Details |
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L-Shape emaw U-Shape emaw configuration te |
Brownfield footprint khap emaw, mumal lo emaw atan full-scale production line a siam tha. |
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Dual-recipe programming hmanga siam a ni |
Material hrang hrang, TPO/PP passenger car bumper leh heavy-duty truck composite components te chu awlsam takin a process thei. |
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Bespoke MES hmanga inzawmna siam a ni |
OPC UA emaw Modbus protocol hmangin line control data chu i plant system awmsaah direct-in a dah lut thin. |
Quality Assurance & Compliance (QA) hmanga thil tih dan tur (QA) .
Factory-a pawm dan tehna (FAT): 1.1.Dispatch hmain automation logic, conveyor indexing, leh electrical safety interlocks te dry testing kimchang tak neih a ni.
Component Traceability neih theihna: 1.1.Khawvel puma brand rintlak tak tak (Festo, Schneider, Siemens, ABB) atanga pneumatic, hydraulic, leh electrical component rintlak tak tak lak chhuah.
Standard khauh tak tak:System-te hian international industrial safety leh electrical code a zawm a, chung zingah chuan CE safety directives, spray hmanna atana NFPA 33 standards, leh ATEX explosive atmosphere regulations te pawh a tel.
Packaging & Logistics te a awm bawk
Corrosion laka invenna:Electrical enclosure pawimawh tak tak, motor leh precision robot arm te chu silica gel desiccant hmanga vacuum-packed moisture barrier bag-ah hermetically sealed a ni.
Modular Skid Crating hmanga siam chhuah a ni.Structural steel skid rit tak tak leh pre-treatment ductwork te chu bundled leh labeled a ni a, strict sequential installation zone angin.
Khawvel pum huapa bungraw phurh enkawl dan:Logistics partnership tawnhriat ngah tak tak, feet 40-a sei High Cube (HC) container, open-top container, leh oversized oven module te tana break-bulk vessel chartering te thlawptu.
FAQ
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