Product chungchang tlangpui
Headlight Hardcoat Line hi PC headlight leh taillight lens te automated coating atana siam a ni a, dedusting, flow or spray coating, IR flash-off, UV curing, cooling leh inspection te inzawmkhawm a ni.
Headlight Hardcoat Process tih zawh vek a ni
Loading → Cleanroom Preheating → Electrostatic Dedusting → Hardcoat dik taka hman (Flow/ Spray) → IR Flash-off (Solvent Evaporation) → UV Curing → Forced Cooling → Enfiah → Unloading
Lei chung inbuatsaihna – 1.1.Substrate condition dik tak leh coating adhesion tha tak neih theih nan tihfai, dedusting leh preheating te.
Coating a ni &Damdawi – 1.1.Flow/spray coating hnuah IR flash-off leh UV curing hmangin hardcoat thickness inang tlang leh curing kimchang a awm theih nan.
Cooling & Inspection neih dan tur – 1.1.Forced cooling leh coating thickness, surface appearance leh process quality endikna hnuhnung ber neih a ni.
Main System Configuration chungchang
Loading & Preheating System hmanga tihfai dan:Substrate surface buatsaih nan cleanroom preheating hmanga automated emaw manual emaw loading a ni.
Electrostatic Dedusting System hmanga tihchhuah a ni.High-efficiency ion bar leh dust collection unit hmanga coating hmaa surface particle te paih chhuahna tur.
Precision Coating hman dan tur chu:Modular setup ah hian flow coating emaw reciprocating spray gun emaw closed-loop fluid delivery hmanga siam a ni.
IR Flash-Off System a awm chuan:PID-regulated infrared heating zones, solvent evaporation leh coating leveling tha ber tura duan a ni.
UV Curing System hmanga tihdam theihna:Configurable LED emaw mercury-vapor UV lamp, intensity monitor leh cooling module hmanga thuam.
Forced Cooling System hmanga tihlum dan:Ambient emaw chilled air cooling zone-ah component temperature tihhniam hmain handling hmain.
Inspection & Unloading System hmanga thil tih dan tur:Visual inspection station leh part siam zawh tawhte automated unloading conveyor siam a ni.
Electric leh Control System hmanga thil tih dan:Centralized PLC, industrial touchscreen HMI, leh SCADA hmanga inzawmkhawm leh safety interlocking te a awm bawk
Technical lam thil chi hrang hrang
Production Line & Thianghlimna hmun
|
Thil |
A sawifiahna |
|
Line Layout a ni |
A dinglam / U-A pianzia, Modular |
|
Cleanroom Class neihpui tur a ni |
ISO 7 (Class 10,000) a ni. |
|
Lum leh vawt tehna |
22–26℃(±1℃) a ni. |
|
Uap |
40–60% RH a ni |
|
Conveyor Speed a ni |
0.5–3.0 m/min, A inthlak danglam theih |
|
Max. Hnathawh tur Size |
800 × 600 × 300 mm a ni |
|
Thil siam chhuah theihna |
120–600 pcs/h vel a ni |
Coating hman dan tur ruahmanna siam a ni
|
Thil |
A sawifiahna |
|
Dil dan tur |
Flow Coating / Spray hmanga tihfai theih a ni |
|
Coating chi hrang hrang |
UV-Acrylic Hardcoat tihdam theih a ni |
|
Coating Thickness a ni |
6–16 μm (±2 μm) |
|
Transfer Efficiency a ni |
90% aia tam emaw a tlukpui emaw Flow / 85% aia tam emaw a tlukpui emaw Spray |
|
Filtration a ni |
A khar-Loop, 5–10 μm |
|
Viscosity Control a ni |
18–25 s chhungin Ford Cup #4 a ni |
Flash-Off & Curing System a ni
|
Thil |
A sawifiahna |
|
IR Flash-Off a ni |
60–80℃, minute 1–5 chhung a ni |
|
UV Intensity a ni |
300–800 mW/cm2 a ni thei |
|
UV Wavelength a ni |
365 nm + 395 nm a ni |
|
UV Dose a ni |
2500–7000 mJ/cm2 inkar a ni |
|
Curing Hun |
3–15 s LED / 1–3 min chhung Mercury Lamp a ni |
|
Cooling a ni |
25–30℃, Thlipui lumna (forced Air Cooling) a ni |
Control & Safety a ni
|
Thil |
A sawifiahna |
|
Control System a ni |
PLC + Touchscreen + SCADA hmanga tih a ni |
|
Puak thei laka invenna |
Ex d IIB T6 tih a ni |
|
Safety System a ni |
Overload laka invenna, Emergency Stop, Gas Detection, Fire Suppression te a awm bawk |
|
Air Filtration a ni |
G4 + F8 + H13 |
Dilna hrang hrang
Automotive Headlight Lens hmanga siam te chu:Injection-molded PC lens te chu hardcoating a ni.
Taillight Lens te hi a awm a:PC hnunglam-light lens tan UV hardcoat processing a ni.
LED Lighting hmanrua te: 1.1.Automotive lighting components te chu complex surface hmanga coating.
PC / PMMA Optical Component hrang hrangte chu:Controlled coating thickness mamawh transparent components tan a tha.
Engineering chu a duh ang anga siam a ni
Thil mamawh thlirletna – 1.1.Lens drawing, PC material, coating formulation, target capacity leh factory layout te enfiah leh rawh.
Coating Trial neih a ni ang – .Flow/spray hman dan, viscosity, film thickness, IR flash-off leh UV curing parameters te validate.
Line Design – 1.1.Coating, cleanroom, conveyor, curing, fixtures, inspection leh control system te chu configure rawh.
Installation & Commissioning – 1999 a ni.Project mamawh angin installation, commissioning, training, FAT/SAT leh production acceptance te support.
Coating Process Control dan tur
Coating Viscosity & Thickness te chu a hnuaia mi ang hian a ni.Coating viscosity control la, film thickness monitor la, hardcoat coverage mumal tak a awm theih nan.
IR Flash-Off Control a ni:PID-controlled IR heating hian solvent evaporation stable leh coating leveling atan temperature leh flash-off time a tidanglam thin.
UV Curing Control hmanga tihdam theihna:Coating formulation angin UV intensity, UV dose leh curing time te enfiah thin ang che.
Conveyor Speed Control dan tur: 1.1.Adjustable conveyor speed hian coating, flash-off leh curing cycle te chu production mamawh nen a inmil tir a ni.
Cleanroom Environment Control dan tur: 1.1.Temperature, humidity, airflow leh filtration te enfiah a, particle contamination leh coating defect te tihziaawmna tur a ni.
Certification & Dan zawm dan tur
ISO 9001 a ni
ISO 14001 a ni
ISO 45001 a ni
CE / himna atana thil tul hman tur
Patent leh software copyright te a awm bawk
Customer-a bik taka quality leh documentation mamawh
FAQ
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